QM 100.02焊接质量手册welding quality handbook.docx

焊接质量手册Welding Quality Handbook利勃海尔运输系统(中国)有限公司UEBHERRLiebherr Transportation Systems (China) Co., Ltd.编制Preparing审核Checking批准Approval生效日期Effective date目 录 Table of Contents0.1 政策与权限声明 Statement of policy and authority50.2 公 司简介 Company introduction60.3 焊接管理人员任命书 Welding Coordinator Appointment90.4 焊接组织架构图 Welding organization structure1005.职责分工 Responsibilities111 范围 scope122 弓I 用文件 Normative references122.1 ISO3834-1金属材料熔化焊的质量要求一第一部分：相应质量要求等级的选择准则122.2 ISO3834-2金属材料熔化焊的质量要求一第二部分：完整质量要求122.3ISO3834-5金属材料熔化焊的质量要求一第五部分：确认符合ISO38342、ISO3834-3、ISO3834-4质量要求所需的文件122.4 DIN6700/EN15085轨道车辆及其零部件金属材料的焊接122.5 EN287-1钢熔焊焊工考试122.6 ISO9606-2铝熔焊焊工考试； 122.7 ISO14731焊接管理一任务及职责；122.8 EN473从事非破坏性检验人员的培训、鉴定一一般情况122.9ISO15614-1金属材料焊接工艺规程及评定焊接工艺评定试验第一部分：钢的弧焊和气焊、镶及聚合金的弧焊125要求评审和技术评审145.1 总贝U General145.2 要求评审155.3 技术评审156 分承包 Sub-contracting177焊接人员187.1 总则187.2 焊工及焊接操作工187.3 焊接管理人员188试验和检验人员188.1 总则188.2 无损检测人员189设备199.1 生产和试验设备199.2 设施的表述199.3 设备的适用性199.4 新设备199.5 设备维护1910焊接及相关活动2010.1 生产计划2010.2 焊接工艺规程2110.3 焊接工艺评定2110.4 工作指令2110.5 文件的编制及控制程序2111焊接材料2111.1 总则 General2111.2 批量试验2111.3 贮存及保管2212母材的贮存2213焊后的处理2214 试验及 jianyan2214.1 总则2214.2 焊前试验及检验2214.3 焊接过程中的试验和检验2314.4 焊后试验及检验2314.5 试验及检验状况2315不符合项及纠正措施2416测量、试验机检验设备的校准2417标识和可追溯性2418质量报告240.1 政策与权限声明 Statement of policy and authority本手册依据ISO3834.2金属材料熔化焊的质量要求一第二部分：完整质量要求标准，结合利勃海尔运输系统（中国）有限公司所生产产品特点以及焊接质量的有关控制活动，编制完成。This manual is according to the "ISO3834-2 quality requirement for fusion welding ofmetallic materials - Part II: Comprehensive quality requirements" and the combination ofproduct features and welding quality control activities to complete the preparation.本手册是公司IS09000质量管理体系在焊接管理方面的细化，规定了公司在焊接质量管理方面的组织机构、部门职责和权限以及相互关系，明确了焊接质量管理体系的作用，并通过监视、测量、分析并采取纠正和预防措施，提升公司在焊接质量管理的能力。This manual is the MIS09000 Quality Management System1' refinement in weldingmanagement, regulate welding quality management organization, departmentalresponsibilities and authority, defined the role of the welding quality management system,and through monitoring, measurement, analysis and take corrective and preventivemeasures to enhance the capacity of the welding quality management.本手册是全公司焊接质量工作的纲领性文件，是实施焊接工作的行为规范，员工必须严格贯彻执行，以保证公司焊接质量管理体系得到有效运行，确保产品焊接质量持续满足顾客及有关法律法规的要求。This manual is a programmatic document for the welding quality management,Employees must strictly implement to ensure the welding quality management system hasbeen effective operation to ensure product quality continue to meet customer requirementsand relevant laws and regulations.总经理：General manager日期：Date0.2 公司简介 Company introduction利勃海尔运输系统（中国）有限公司是利勃海尔宇航与运输有限公司的全资子公司，成立于2019年，位于浙江省嘉兴市平湖经济技术开发区兴平4路1638号。Liebherr Transportation Systems （China） Co., Ltd., founded in 2019, is a wholly-ownedsubsidiary of Liebherr-Aerospace & Transportation SAS located at 1638 xingping road,economic-technological development zone, Pinghu city, Zhejiang province.公司的主要设备包括：立体式物料仓库配备先进的堆垛机；一条与欧洲母公司相同的柔性组装生产线；两条控制盘组装生产线；冷媒加注设备和气动设备；空压设备以及电脑开线机及线套打印机；接线端压接设备等。The company's main equipment includes: three-dimensional material warehouseequipped with advanced stacker; One flexible assembly lines identical to the Europeanparent; Two control panel assembly line; Imported pipe bending equipment; Refrigerantcharging equipment and pneumatic equipment; Air pressure equipment and computer wire-opening machine and wire-sleeve printer; Terminal pressing device, etc.公司的主要试验检测设备包括：空调机组性能型式试验室、二套出厂试验室、标准的淋雨试验室；氮氢检漏仪，冷媒检漏仪，耐高压测试仪、绝缘检测仪、接地电阻测试仪、电气接线端在拉力、扭力扳手等。The main testing equipment of the company includes: performance and type testinglaboratory of air conditioning units, two sets of factory testing laboratories, rain testinglaboratories, Nitrogen and hydrogen leak detector, refrigerant leak detector, withstand highpressure tester, insulation tester, grounding resistance tester, electrical terminal tension,torque wrench instruments, etc.公司的空调机组型式试验室和淋雨实验室，能满足亚洲和欧洲外标准的要求。型式试验室可以进行各种工况的制冷性能试验，还可以模拟-40久低温环境。Type testing laboratory and spray testing laboratories that can meet European and Asiastandards. The type laboratory can carry out the refrigeration performance test of variousworking conditions, and can also simulate the -20 environment temperature.公司未来建立ERP管理系统，可以与欧洲母公司实现数据共享；设计上也采用了与欧洲母公司相同的三维（Solidwoks）软件。The company will establish an ERP management system in the future, which can sharedata with the European parent company. Adopting the 3 d (Solidwork), same as the parentcompany.外方母公司位于法国的图卢兹的利勃海尔宇航与运输有限公司，是利勃海尔集团旗下的11个子公司之一，协调运输和航空设备领域所有活动，公司拥有员工5400人。The foreign mother company is Liebherr-Aerospace & Transportation SAS in Toulouse(France), which is one of eleven divisional control companies in the Liebherr Group andcoo