Productive Equipment生产设备设施管理程序(中英文).docx

批准：审核：作成：Change History变更记录Revision版本Effective Date生效日期Originator编写人Reasons for Change修改原因2.02018-11-30增加设备编码规则3.02020-8-18增加设备能力分析及产线编码规则1.0 PURPOSE 目的1.1 The procedure defines the management of equipment to ensure smooth production andoperation, continually improve efficiency and product quality.定义设备管理规范，确保安全生产和设备正常运行，不断提高生产效率，保证产品质量。2.0SCOPE 范围2.1 Apply to facilities, production equipments and for normal production auxiliary power equipment.本制度适用于厂房设施、生产设备及其辅助正常生产所须的动力设备。3.0 DEFINITIONS 定义3.1 Key Equipment: Stamping machines, air pressure machine, tube bending machine andautomatic welding machine.关键设备：冲床、空压机、弯管机及自动焊接机。4.0 REFERENCE DOCUMENTS 参考文件4.1 PD-S2-02 Purchase Management Procedure 采购管理程序批准：审核：作成：Change History变更记录Revision版本Effective Date生效日期Originator编写人Reasons for Change修改原因2.02018-11-30增加设备编码规则3.02020-8-18增加设备能力分析及产线编码规则1.0 PURPOSE 目的1.1 The procedure defines the management of equipment to ensure smooth production andoperation, continually improve efficiency and product quality.定义设备管理规范，确保安全生产和设备正常运行，不断提高生产效率，保证产品质量。2.0SCOPE 范围2.1 Apply to facilities, production equipments and for normal production auxiliary power equipment.本制度适用于厂房设施、生产设备及其辅助正常生产所须的动力设备。3.0 DEFINITIONS 定义3.1 Key Equipment: Stamping machines, air pressure machine, tube bending machine andautomatic welding machine.关键设备：冲床、空压机、弯管机及自动焊接机。4.0 REFERENCE DOCUMENTS 参考文件4.1 PD-S2-02 Purchase Management Procedure 采购管理程序批准：审核：作成：Change History变更记录Revision版本Effective Date生效日期Originator编写人Reasons for Change修改原因2.02018-11-30增加设备编码规则3.02020-8-18增加设备能力分析及产线编码规则1.0 PURPOSE 目的1.1 The procedure defines the management of equipment to ensure smooth production andoperation, continually improve efficiency and product quality.定义设备管理规范，确保安全生产和设备正常运行，不断提高生产效率，保证产品质量。2.0SCOPE 范围2.1 Apply to facilities, production equipments and for normal production auxiliary power equipment.本制度适用于厂房设施、生产设备及其辅助正常生产所须的动力设备。3.0 DEFINITIONS 定义3.1 Key Equipment: Stamping machines, air pressure machine, tube bending machine andautomatic welding machine.关键设备：冲床、空压机、弯管机及自动焊接机。4.0 REFERENCE DOCUMENTS 参考文件4.1 PD-S2-02 Purchase Management Procedure 采购管理程序批准：审核：作成：Change History变更记录Revision版本Effective Date生效日期Originator编写人Reasons for Change修改原因2.02018-11-30增加设备编码规则3.02020-8-18增加设备能力分析及产线编码规则1.0 PURPOSE 目的1.1 The procedure defines the management of equipment to ensure smooth production andoperation, continually improve efficiency and product quality.定义设备管理规范，确保安全生产和设备正常运行，不断提高生产效率，保证产品质量。2.0SCOPE 范围2.1 Apply to facilities, production equipments and for normal production auxiliary power equipment.本制度适用于厂房设施、生产设备及其辅助正常生产所须的动力设备。3.0 DEFINITIONS 定义3.1 Key Equipment: Stamping machines, air pressure machine, tube bending machine andautomatic welding machine.关键设备：冲床、空压机、弯管机及自动焊接机。4.0 REFERENCE DOCUMENTS 参考文件4.1 PD-S2-02 Purchase Management Procedure 采购管理程序5.0 RECORDS 记录5.1 FN-MA-005 Equipment /Asset Acceptance Report 设备/资产验收报告5.2 FN-MA-001 Equipment List 设备管理台帐5.3 FN-MA-002 Equipment History Record 设备履历表5.4 FN-MA-004 Equipment Repair Request 设备维修单5.5 FN-AC-001 Equipment /Asset Scrap Request 固定资产停用/报废单5.6 FN-MA-003 Equipment Maintenance Plan 设备维护计划1.1.2 Maintenance department make FN-MA-003 <Equipment Maintenance Plan> at the end ofyear. Maintenance department and using departments maintain equipments according tothe plan. Update the plan if new equipments come in and the results recorded in the FN-MA-008<Regular maintenance checklist.维修部年底制订FN-MA-003设备维护计划，维修部门和使用部门根据计划定期对设备进行维护保养。新设备进厂后及时更新维护计划。并将结果记录于FN-MA-008定期保养检查表。1.1.3 Maintenance department make equipment SOP according to equipment technical files.维修部根据设备使用说明，制定设备操作指导书。1.1.4 Using department operates and checks according to Equipment SOP.使用部门按设备作业指导书进行操作和点检。1.1.5 Maintenance department make safety stock for key equipments spare parts according toequipment technical files and historical maintenance records, control stock and fill in FN-MA-007<List of spare parts>.维修部根据设备的技术文件和相关的维护维修记录，制定关键设备的易损备件的安全库存，对备件进行管理，需填写FN-MA-007备品一览表。1.1.6 Maintenance department analysis the maintenance record or process data and predictconditions of equipments, and then take action in advance to improve the effectivenessand the efficiency of production equipment.维修部对关键设备的维修状况或者过程数据进行统计分析，根据分析结果预见设备的状况，提前采取措施，提高生产设备的有效性和效率。7.3 Equipment Breakdown 设备故障维修7.3.1 Using department fill in FN-MA-004 < Equipment Repair Request > and inform controldepartment whe