控制计划样板.docx

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1、控制计划Contro1P1an口样件试生产Pre-Iaunch生产Production控制计划编号/Contro1P1anNo.CP-CZ422日期(编制)Date(Origina11y)2008-03-28版本Revision03客户名称Custoaer:Tyco主要联系人/电话KeyContact/Phone:Tiger/8619-57741010日期(修订)Date(Recension)2009-05-14零件编号/最新版本号PartNuaber/1atestchanged1ever1000032061-xxxxxx/A核心小姐CoreTeaat黄文虎朱军华朱德丘黄文政王锋杨玉辉徐傅英顾

2、客工程批准/日期（如需要）CustooerEngineering零件名称/描述PartNaee/DescriptionK-BANDTRANSCEIVERB(H)Y项目工程前批准/日期EGEngineerApprova1Dat顾客质量批准/日期(如需要)CustomerQua1ityApprova1/Date(IfReq,d)项目经理批准/日期EGMgrAPProVa1/Date：供方/I厂Supp1ierZP1ant供方代码Supp1ierCode质量工程师批准/日期QEApprova1/Date：朱德丘其它批准/日期(如需要)OtherApprova1/Date(IfReq,d)Dynaca

3、st(ShangHai)1td.CZ422质量经理批准/日期Qua1ityMgrApprova1/Date：件/过程焉号PartProceSS过程名称/操作描述ProcessNaae/OperationDescription机器，装置，夹具，工装/部门Machine,Device,JigToo1sforfg.dpt.特性CharacterW5特性分类Specia1Char.方法Methord反应计划ReactionP1anuZ产品过程Process产品/过程规范/公差ProductZProcessSpecificationZTo1erance评价/测量技术Eva1uation/Measurff

4、1BntTech./Depart样本Sap1e控制方法Contro1MethordiseNo.Product容量Size频率Freq.100原材料检验ReceivingInsp.项量部QA合金型号A11oytypere*materia1原材料ZAMAK3光谱仪Spectrograph每个炉号PerFurnace每批Each1otQA原材料检查表并在材料卡片上盖章QAchecksheetandStanpontheHeat#card退回不合格品给供应商RetUmtheNGingottothesupp1ier200压坏CastingA3/生产部Production弁数设置Machineset-up弁

5、数卡Paraaetercard据叁数卡检查相应的设置弁数RevievInstructionandSettings一次Once每班次EachShift弁数卡ParameterCard调整机叁设置AdjustIiachinesettings500首件检杳Setupapprova1质量部QA外观Appearance无填充不良、无严重流钗Nononfi11orheavyf1owmark目视Visua15件/型腔5pcscav每次设JtEachSetup检查记录表CheckingRecord通知模具间修正,Inforatoo1rooatofixthetoo1.#1/48/62尺寸Diiaension1.

6、94+/-0.05(6X2-56UNC-2B底孔)针规pingauge1件/型腔1pcscav尺寸Diaension.113+0/-002针规pingauge6尺寸Diiaension2X.15240.005/0针规pingauge#7尺寸Dinension2X.106+-.001针规pingauge8尺寸Dinension2X.066+-.002针规pingauge#11尺寸Diaension0.7900.005卡尺ca1iper#13尺寸Dinension.302+.005/0针规pingauge#14尺寸Diaension.209+/-OO1针规pingauge#15尺寸Dinensio

7、n.066+/-.002针规pingauge过程编号PartProceSS过程名称/操作描述ProcessNaaeZOperationDescription机器，装置,夹具，工装/部门Machine,Device,JigT1sforfg./dept.特性Character釐分类Specia1Char.方法MethordReactionP1an号IteaiseNo.产品Product过程Process产品/过程规范/公差ProductZProcessSpecificationZTo1erance评价/潴，技术Eva1uation/1ieasurenentTech./Depart样本SaaPIe控

8、制方法Contro1Methord容量Size频率Freq.23尺寸Diaension0.8300.005卡尺ca1iper1件/型腔1pcscav每次设置EachSetup检查记录表CheckingRecord通知模具间修正,Inforat1rooatorectifythetoo1.#38尺寸Dimension0.1500.005卡尺ca1iper#39尺寸Dinension0.3500.005卡尺ca1iperMO尺寸Dinension0.2800.005卡尺ca1iper42尺寸Dinension0.0820.003针规pingauge尺寸Dinension0.7550.005卡尺ca1

9、iper#50尺寸Dinension.063.003针规pingaugeB士.003（共五款以此区别且在模具上穴号区分,见第4页附表CaVsymbo1partitionforseria1part,seepage4sheet）工显too1aakerscope#59尺寸Diaension4.57-4.62（10-64UNS-2B底孔）针规pingauge底孔深.165.005卡尺ca1iper.076+.005/0针规pingauge510制程检验IPQC操作员/QCOperator/QC外观Appearance无填充不良、无严流税Nononfi11orheavyf1owmark目视Visua15

10、件/型腔每4小时Every4hrs检查记录表CheckingRecordSPC-均值极差图隔离产品并通知QE处理，通知模具间修正quarantinethepartsandaskPQEfordisposition,Inforntoo1rooatorectifythetoo1.孔ho1es检看有无断针CorebrokenNG目视Visua12件/型腔2pcscav11尺寸Dinension*0.7900.005卡尺-ica1iper23尺寸Dinension*0.8300.005卡尺-2ca1iper44尺寸Dinension*0.7550.005卡尺-3ca1iper209手折去浇Degateb

11、yhandReappearance无浇口残留Nogateremain目视visua11每批Per1ot过程卡签字SighoffNA305去毛剌de-burrvendorIftJIappearance产品周边无毛刺残留aroundparthavenoburrrenain供应商控制Vendorcontro1委外加工记录单Recontractrecord通知相关人员确认notifyre1atepeop1etocofirn520进料检验IQC外观appearance毛刺去干净,无打伤nof1ashandhand1ingdanageVSAQ1O.65C=Oeach1ot检IE记录表CheckingRec

12、ord通知相关人员确认notifyre1atepeop1etoconfirm各款产品不可以混料（区别见4页附表）CantBixedpartwithdifferenceseria1.Seepg4.307Theraa1de-burr热爆去毛刺二次加工S0外观Appearance毛剌去干净,无打伤nof1ashandhand1ingdamage目视visua1100每批Per1ot检查记录表CheckingRecord通知相关人员确认Inforathere1atedtoconfirn方法MethordReactionP1an产品/过程规范/公差ProductZProcessSpecification

13、ZTo1erance评价/测:技术Eva1uation/MeasureentTech./Depart样本SaBPIe控制方法Contro1Methord容木Size频率Freq.依图近作业perdrawing需确保直径.209+/-.001供应商控制Vendorcontro1通知SQE确认InforaSQEtoconfim.作业指导书,orkinstruction作业指导书,orkinstruction无打伤，外观无脏污.nodamage,nick,goodpearance各款产品不可以混料(区别见4页附表)Cantaixedpartwithdifferenceseria1,Seepg4.目视Visua1C=O(.65)每批EaCh1ot检查记录表CheckingRecord通知相关人员确认Infonithere1atedtoconfim外观色泽一致ConSiStanCyinco1o