Productive Equipment生产设备设施管理程序(中英文).docx

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1、批准：审核：作成：Change History变更记录Revision版本Effective Date生效日期Originator编写人Reasons for Change修改原因2.02018-11-30增加设备编码规则3.02020-8-18增加设备能力分析及产线编码规则1.0 PURPOSE 目的1.1 The procedure defines the management of equipment to ensure smooth production andoperation, continually improve efficiency and product quality.定

2、义设备管理规范，确保安全生产和设备正常运行，不断提高生产效率，保证产品质量。2.0SCOPE 范围2.1 Apply to facilities, production equipments and for normal production auxiliary power equipment.本制度适用于厂房设施、生产设备及其辅助正常生产所须的动力设备。3.0 DEFINITIONS 定义3.1 Key Equipment: Stamping machines, air pressure machine, tube bending machine andautomatic welding m

3、achine.关键设备：冲床、空压机、弯管机及自动焊接机。4.0 REFERENCE DOCUMENTS 参考文件4.1 PD-S2-02 Purchase Management Procedure 采购管理程序5.0 RECORDS 记录5.1 FN-MA-005 Equipment /Asset Acceptance Report 设备/资产验收报告5.2 FN-MA-001 Equipment List 设备管理台帐5.3 FN-MA-002 Equipment History Record 设备履历表5.4 FN-MA-004 Equipment Repair Request 设备维修

4、单5.5 FN-AC-001 Equipment /Asset Scrap Request 固定资产停用/报废单5.6 FN-MA-003 Equipment Maintenance Plan 设备维护计划5.7 FN-MA-008 Regular maintenance checklist 定期保养检查表5.8 FN-MA-006 Production of the daily checklist 生产线日常点检表5.9 FN-MA-009 of the daily checklist 设备日常点检表5.10 FN-MA-007 List of s Equipment pare parts

5、备品一览表5.11 FN-MA-010 Equipment Capability Certification Report 设备能力报告6.0 RESPONSIBILITY 职责6.1 AQP department: Provide request for equipment or asset, fill in purchasing request.项目部：提出设备资产的需求，填写采购申请。6.2 Process department: Review requirements and choose equipment; Accept.工艺部：负责生产性设备的评估，设备的选择；设备的验收6.3

6、Maintenance department: Responsible for production equipment manage, maintain and scrap.维修部：负责生产性设备的管理、维修和报废等。6.4 HR department: Review requirements and choose for facilities, Accept, manage, maintain andscrap.人事部：负责厂房设施的验收、管理、维护和报废等。6.5 Purchasing department: Place purchasing order and track the go

7、ods; contact with suppliers.采购部：执行采购下单，追踪入库，联系供应商。7.0 PROCESS 流程7.1 Equipments/Assets application, purchasing and acceptance 设备/资产的申请、购买及验收7.1.1 AQP or Using departments fill in FN-PU-014 according todemands. Then purchasing department review and management approve.项目部或使用部门根据需求填写FN-PU-014采购申请单，交采购部门

8、审核，管理层批准。7.1.2 Productive equipment: process department source proper suppliers and send to purhazing department. Purchasing department refer process department to provideinformation to determine supplier and place purchasing orders.生产性设备：工艺部门寻找合适的供应商，转交给采购部门。采购部门参考工艺部门提供的信息确定供应商，并下采购订单。7.1.3 Proces

9、s department track the equipment and fill in FN-MA-005 , and send to using departments or Maintenance departmet to custody.工艺部门跟踪设备进厂后，填写FN-MA-005设备/资产验收报告，交相应使用部门/维修部门保管7.1.4 Program team according to the product special features list ,discuss and comfirmedmachine cmk ,process department fill in FN

10、-MA-010, and send to using departments or Maintenance departmet to custody项目小组根据产品特殊特性清单，讨论确定设备cmk参数，工艺部填写FN-MA-010设备能力报告，交相应使用部门/维修部门保管7.1.5 Equipment departments check according to the requirements of contract. If there is anynonconformance, purchasing departments contact supplier to handle.设备负责部门

11、按合同规定的要求进行设备/资产验收，若验收不合格，采购部门与供应商进行沟通处理，直至设备符合公司需要。7.1.6 Maintenance departments register and fill in FN-MA-001 (remark onimportant equipments). Control departments make FN-MA-002 and keep technical files . The rule for new equipment No. as following:设备验收合格后，维修部门编码、登记，填写FN-MA-001设备管理台帐(清单中对关键设备进行标识)

12、。维修部门制作FN-MA-002设备履历表，并将设备附带的技术文件、使用说明书等进行存档管理。设备编码规则如下:7.1.7 Process department according to customer, fill in工艺部根据客户类别，填写FN-PE-010生产线编号清单，生产线编码如下:7.2 Preventive and predictive Maintenance 预防性和预见性维护7.2.1 Maintenance for production equipments is daily and period maintenance.生产性设备的维护保养分为日常维护和周期维护。A)

13、Daily maintenance: Operators check the equipments according to SOP and fill in FN-MA-006, production leader monitor.日常维护：设备操作人员依据设备操作指导书进行日常点检，填写FN-MA-006生产日常点检表班组长负责督导执行。B) Period maintenance: Maintenance department make maintenance plan according toequipment technical files.周期维护：维修部根据设备技术文件制定，列入年度

14、预防性维护计划。7.2.2 Maintenance department make FN-MA-003 at the end ofyear. Maintenance department and using departments maintain equipments according tothe plan. Update the plan if new equipments come in and the results recorded in the FN-MA-008Regular maintenance checklist.维修部年底制订FN-MA-003设备维护计划，维修部门和使用部门根据计划定期对设备进行维护保养。新设备进厂后及时更新维护计划。并将结果记录于FN-MA-008定期保养检查表。7.2.3 Maintenance department make equipment SOP according to equipment technical files.维修部根据设备使用说明，制定设备操作指导书。7.2.4 Using department operates and checks according to Equipment SOP.使用部门按设备作业指导书进行操作和点检。7.2.