某汽车阶段性PPAP(英文).docx

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1、某汽车阶段性PPAP（英文）Supp1ierTechnica1AssistancePhasedPFAPEdition1.October2002PhasedProductionPartApprovaIProssPhasedPPAPFordMotorCompanySupp1ierTechnica1AssistanceOctober,2002345678910131415212224Tab1eofContentsAcknow1edgementsForewordCONTENTSPhasedPPAPIntroductionPPAPMi1estonesPhasedPPAPOverviewPhasedPPA

2、PProcessF1owRun-at-RatePhase1PPAP-Qua1ityVerificationPhase2PPAP-ProductionVerificationPhase3PPAP-CapacityVerificationCustomerDispositionofthePSWExpectationsAppendixAAppendix BAppendix CAcknow1edgementsThedeve1opmentofPhasedPPAPandthesupportingsystemshasrepresentedasubstantia1undertaking.Wewou1d1iket

3、othankthemembersoftheForddeve1opmentteamaswe11asacknow1edgekeysupp1iersfortheirtimeandeffortinthisproject,inc1uding: Dana 1ear Magna MeridianAutomotive SYSystemsTechno1ogies TRW VisteonForeword一PhasedPPAPViSiOnPartnerwithsupp1ierstodrivef1aw1essexecutioninvehic1e1aunchandde1iverproductsthatsurpasscu

4、stomerexpectations.TearnWOrkFordMotorCompanyanditssupp1iersmustworktogethertode1iveraqua1itypart,producedon-time,thatmeetsa11Fordengineeringrequirements.Toaccomp1ishthisgoa1,Fordanditssupp1iersmustp1acetrust,integrityandaccuracyabovea11e1seintheProductionPartApprova1Process.S1IPPIierReSPOnSibiIitVin

5、F1aW1eSS1aUnChSupp1ierde1iversasuccessfu11aunchwithnoqua1ityorcapacityissuesthataffecttheFordproductionprocess.WhatPhaSedPPAPMeanStoFOrdMOtOrCOmPanVPhasedProductionPartApprova1Process(PPAP)istheprocessinwhichthesupp1ierdemonstratestheycanproducequa1itypartsandprovidethesepartstoFordattherequiredvo1u

6、me.Successfu1comp1etionofPhasedPPAPdemonstratessupp1ierreadinessusingtheproductionmachinery,too1ing,andfaci1itieswiththeintendedpersonne1attheintendedproductionratethatiscapab1eofmeetingtheFordrequiredvo1umes(asspecifiedontheRequestforQuotation).PhasedPFAPIntroductionAsaresu1tofreviewingindustrybest

7、practices,FordhasmodifiedPPAPintoathreephased*approachthatwi11independent1yverifyproductqua1ity,productionreadinessandcapacitypriortoJob#1.PhasedPPAPwi11providethe1aunchteamwithanimprovedmethodofriskmanagementandprovideaconsistentmethodforasupp1iertodetermineiftheymeetFordprojectedprogramvo1umes(See

8、AppendixA).PhasedPPAPensuresthatthesupp1ierprocesshasthepotentia1toproduceaqua1ityproductthatconsistent1ymeetsFordrequirementsduringanactua1productionrunatthequotedproductionrate.PhasedPPAPseparatesthePPAPprocessintothreephases: Phase1isca11edQua1ityVerification Phase2isca11edProductionVerification,

9、 Phase3isca11edtCapacityVerification.ThisPhasedapproachrequiresthesupp1iertoprovidepromisedatestoFordforeachofthethreeevents,andadditiona11yinc1udestherequirementforthesupp1iertoindicatethatRunatRatehasbeensuccessfu11ycomp1eted.(AppendixB,Tab1e1summarizestheserequirements)Note:For1esscomp1excomponet

10、scommoditiesproductiostreams,itispossib1etocomp1etemu1tip1ephasesasasing1eevent.PhasedPPAPOverviewSCOPePhasedPPAPredefinesboththeinterpretationandexecutionoftheProductionPartApprova1Process(PPAP)(inc1udingthePartSubmissionWarrant(PSW)andisrequiredforthefo11owing:1. Anewpartorproduct(i.e.jaspecificpa

11、rt,materia1orco1ornotprevious1ysupp1iedtothespecificcustomer).2. Correctionofadiscrepancyonaprevious1ysubmittedpart.3. Productmodifiedbyanengineeringchangetodesignrecords,specifications,ormateria1s.4. AnysituationsrequiredbySection1.3.1fromtheAIAGPPAPManua1,3rdEd.(SeeAppendixC).Theserequirementsarea

12、minimum;1oca1operationsmayrequireadditiona1approva1s.PhasedPPAPwi11eventua11ybeapp1iedg1oba11yintheProductionPartApprova1Process.Supp1iersarerequiredtoapp1ythePhasedPPAPprocess,inc1udingpromisedates,confirmationandeventcomp1etionfora11,newtoo1edparts.PhasedPPAPapp1iestobothnewvehic1eprogramsandforve

13、hic1escurrent1yinproduction,i.e.runningchanges.BenefitSOfPhaSedPPAPSupp1iersandFordwi11benefitfromtheuseofPhasedPPAP.PhasedPPAP: Requiresp1anningfor1aunch DividesPPAPactivitiesintomoremanageab1esegments Ensuresassessmentofsupp1ierabi1itytohand1eproductionvo1ume Providesaconsistentmechanismtodetermin

14、ecapacityverification Providestheprogramteamwithadditiona1measurestoforecastprogramreadiness Providesc1aritytotheexistingPPAPprocessPhasedPPAPMi1estonesPhase1Phase2Phase3Initia1RunatRatePartsareproducedfromaminimumofoneproductionstream(too1,1ine,faci1ities,etc.)Partsfromtheinitia1RunatRatemaybeusedf

15、orPhase1andPhase2.Qua1ityVerificationPartsproducedfromaproductionstream(fromaminimumofoneproductiontoo1/1ine/processstream)atproductionfeedsandspeeds.Providesanear1yindicatorifsupp1iercanmakefuturetimingDimensiona1,1abandEngineeringSpecification(ES)testingcomp1eteforthisproductionstream(1essappearanceapprova1s)ProductionVerificationThecomp1eteactua1productionstream(too1,1ine,faci1ities,personne1,etc.)intendedforthisspecificprogram/1aunchisinp1aceandoperationa1Dimensiona1,1abandEStestingmp1etefroma11too1s,cavities,mo1ds,productionstreams(inc1udinga11a