大型立式斜流泵安装使用说明书（中英文）.DOC

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1、安装使用说明书Operation and Maintenance Instruction Manual56LKXA-16 SM二一八年四月 - 35 -目 录Catalog产品简介3第一章型号说明及资料单5泵资料单 Main Parameters5主要零部件大约重量Main parts approx Weight7第二章安 装82.1 安装前的准备Preparations82.2 流程图 Chart102.3 泵基础的灌浆及安装垫板的校水平Grouting of pump foundation and leveling of the mounting plate122.4 泵、电机和其它部件的

2、安装15Installation of the pump , the motor and other parts15第三章 运 行OPERATION273.1 运行前的准备Preparation Before Operation273.2 启动与停车Start-up and shut-down283.3 运行注意事项29Note of operation293.4 停车注意事项29Note of stop293.5 事故停机29Trouble stop29第三章泵的运行检查、拆卸、检修、维护30OPERATION, DISMANTLEMENT ,MAINTENANCE AND REPAIR30

3、4.1 运行日志.30Operation Routine304.2 运行检查30Operation inspection304.3 拆卸30Dismantlement304.4 零件检查31Parts inspection314.5 运行间隙32Running clearance324.6 泵的维修32Maintenance of pump324.7 泵停用期维护33Maintenance During stop Period33第四章常见故障、原因及措施34COMMON BREAKDOWNS AND CAUSES WITH REMEDIES34产品简介Introduction按照泵的结构和安

4、装型式，立式斜流泵可分为：立式转子可抽式斜流泵LKX、LKS, 立式转子不可抽式斜流泵LBX、LBS, 立式动叶可调转子可抽式斜流泵TKX、TKS（X表示吐出口在泵基础之下，S表示吐出口在泵基础之上）According to the construction and installation of pump，the pumps can be divided to type LKX&LKS with pull-out rotor elements、type LBX&LBS with non-pull-out rotor elements and type TKX&TKS with blades

5、adjustable etc. (X represents outlet under pump foundation, S represents outlet above pump foundation)56LKXA-16型斜流泵的特点是在泵外筒体不拆卸的情况下，转子可单独抽出泵体外进行检修，电动机与泵直联，泵吸入口垂直向下，吐出口水平布置并在泵基础层之下。The rotor elements of type 56LKXA-16 can be pull-out without dismantling the column. The pump connected with the motor d

6、irectly is the kind with the inlet vertical downward and the outlet horizontal extending above pump foundation.立式转子不可抽式斜流泵LBX、LBSType LBX、LBS vertical mixed-flow pump with non-pull-out rotor 立 式斜流泵Vertical Mixed Flow Pump 立式转子可抽式斜流泵LKX、LKSType LKX、LKS vertical mixed-flow pump with pull-out rotor 立式动

7、叶可调转子可抽式斜流泵TKX、TKSType TKX,TKS vertical mixed-flow pump with blades adjustable 第一章 型号说明及资料单I Specification and information data56LKXA-1656泵吐出口径为56英寸，即1400mmL 立式K 转子可抽出式X 吐出口在泵安装基础层之下A设计顺序16 -泵设计扬程16m56-pump outlet diameter is 56 inches ,that is 1400mmL-represent vertical pumpK-rotor can be pull-outX

8、- represent outlet is under pump foundationA-pump design No.16-head at design point.泵资料单 Main Parameters泵型号Pump type56LKXA-16流量Design capacityQ=3.3 m3/s扬程Head H=16 m效率Efficiency=86.1%必需汽蚀余量NPSHNPSHr=7.33m转速Speedn=590 r/min轴功率Shaft powerPa=619.3 KW配套功率Rated PowerP=800 KW输送介质Medium海水sea water最小淹没深度Min

9、i submersible depth3m最大轴向推力Maximum axial thrust24.8 T转向Rotating Direction 从上往下看，顺时针旋转Clockwise look from up to down转子提升高度Rotor lift height6mm轴承润滑水Bearing Lubrication Water水量 Capacity：2 m3/h水压 Pressure：0.25Mpa主要零部件大约重量Main parts approx Weight泵型号Pump Type56LKXA-16泵总重Pump Total Weight26000最大起吊重量Maximum

10、 Lifting Weight 12500主要零件重量 Main Parts Approx Weight吸入喇叭口 Suction Bell790泵联轴器 Pump Coupling 200叶轮室Impeller House370kg电机联轴器 Motor Coupling 255外接管（a） External Column Pipe （a）1770填料函体 Stuffing Box140外接管（b） External Column Pipe （b）1550润滑内接管（下） Lubrication Internal Column Pipe （lower）125外接管（c） External C

11、olumn Pipe （c）1580润滑内接管（上） Lubrication Internal Column Pipe （upper）275 kg吐出弯管 Discharge Elbow2700导轴承 Guide Bearing 200(Total)导流片接管 Adapter of Guide Vane 1540轴端调整螺母Adjust Nut62导流片 Guide Vane 1200分半填料压盖 Stuffing press（half）25.6泵安装垫板 Pump Base 1100导叶体 Diffuser1600泵支撑板 Pump Support3850主轴（a） Shaft （a） 65

12、0电机支座 Motor Pedestal1750主轴（b） Shaft （b）580叶轮 Impeller480泵盖板 Cover plate880kg另Note：电机重: Motor Weight 90200机组总重Units Total Weight 35020第二章 安 装II. Installation2.1 安装前的准备Preparations2.1.1 收货检查2.1.1 Inspection按装箱单清点零件，供需双方清点人员在清点后，需在清点单上签字Check the assortment and quantity according to the packing list; c

13、heck whether damage has occurred on route.2.1.2 贮存注意事项2.1.2 Note注意设备的贮存，以确保设备不被损坏。Pay attention to stock to guarantee the equipment from damaged. 1、贮存环境Stock condition（a） 干燥、通风、温度低于50。Dryness, airy , and temperature below 50.（b） 没有小动物和昆虫的损坏。No damage from small animals and insects.（c） 存放在室外时，要放在排水好，

14、杂物少的地方。If deposited outdoors, place in a uncluttered area with good drainage.2、机械设备的存放 Mechanical equipment stock电机、电气设备等存放在室内。金属表面应防潮，以免锈蚀。因此，最好是所有的设备都能存放在室内。如果设备不能存放在仓库里，请按以上方法存放在室外。Keep electrical motor and electrical equipments indoors. The metal surfaces should be kept from moisture, in order to prevent rust corrosion. Therefore, it is best to keep all equipment indoors. If the equipment