斗轮堆取料机安装说明书.doc

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1、斗轮堆取料机安装说明书 二零一八年四月DQL 300/1200.35（D696P）臂式斗轮堆取料机安装应按制造厂的图纸和技术文件进行，并应符合本大纲和相关标准的规定要求 (该机电气控制系统另见臂式斗轮堆取料机电气说明书。1.主要技术参数 Main technical parameter1. 1斗轮机构 (单向运行) bucket wheel unit (single side operation)斗轮转速 rotation speed bucket wheel： 7.5 r/min 斗 数 number of bucket： 8个 驱动功率 driving power： 37Kw1.2悬臂胶带

2、机(双向运行 重锤拉紧) Cantilever belt conveyor(double sides operation, gravity tensioning)驱动装置 drive unit：75Kw （电动机+偶合器+制动器+减速机）(motor+coupling+brake+gear reducer)带 宽 belt width：B=1400 mm 带 速 belt speed： V=2.8 m/s1.3 俯仰机构 luffing mechanism型 式：整体平衡液压俯仰 type: incorporate balance hydraulic luffing type俯仰角度：满足堆高

3、要求约 12.91+9.33luffing angle: meet the requirements of material height. Appr. -12.91+9.33仰俯速度：（斗轮中心处）约5m/minluffing speeed: (center of the bucket wheel) appr. 5m/min油缸型式： 双作用缸 oil cylinder type: double functions cylinder1.4 回转机构 slewing mechanism回转机构型式：三排滚柱式回转支承，外齿传动type of slewing mechanism: three l

4、ines roller slewing support, outer teeth driving回转角度slewing angle：110回转半径：（从回转中心到斗轮中心）35mslewing radium: (from slewing center to bucket wheel center) 驱动方式：电动机+安全联轴器+制动器+减速机+开式齿轮传动Driving pattern: motor+safety shaft coupling+brake+gear reducer+open gear transmission 驱动功率driving power：15 Kw 1.5 行走机构ca

5、rriage traveling mechanism行走速度： 工作6 m/min，调车30m/min traveling speed: working 6m/min, shunting 30m/min驱动方式： FLENDER“三合一”减速机(8驱动 变频调速电机)driving method: FLENDER triad gear reducer (8 driving, variable frequency speed adjustable motor)驱动功率driving power： 8X5.5kw 1.6 尾车tripper 尾车型式：半趴式折返尾车 type of tripper

6、: semi-grovel to and fro tripper尾车俯仰方式：双油缸同步工作 Luffting pattern of tripper: double cylinder work synchronization 尾车最大倾角max. Inclined angle： 14 带宽belt width：1400mm1.7 中心落料斗系统 center material dropping hopper unit带电动推杆的挡料板装置。 Swing chute with electrical push bar1.8 供电方式 power supply method电缆卷筒，上机电压为：60

7、00V 50HZ cable drum. Voltage to machine is 6000V and 50HZ.1.9 控制方式control method机上半自动控制和手动控制control aside machine, program control and manual control1.10 装机总功率total power： 约240 kW最大负荷功率max. loading power：180kW2. 存放保管说明 storage and deposit instruction为了确保斗轮机的产品质量，产品的现场存放、保管十分重要。为做好这方面工作，特制定本存放保管说明。Fo

8、r the sake of its quality, the deposit and storage of bucket wheel stacker and reclaimer are very important and the following instrction is designed for this purpose.2.1货物到达现场后的装卸和运输 Loading and unloading, and transportation of goods after its arrival on site组织有关人员制定卸货和运输方案，清理好库房和露天货场。Organize relat

9、ed person to establish discharging and transportation scenario, clean the storeroom and open air stockyard.配备好各种适当的起吊和运输设备工具等。Prepare all kinds of proper hanging and transportation facilities.对于需要小心谨慎装卸的货物，在搬运和起吊过程中应根据货物的吊装标志及要求进行工作。For the goods need special carefulness, its dealing should be condu

10、cted as per hanging mark and requirement in the process of transition and hanging.要理解设备装箱单的要求。在装卸作业中应避免货物与货物之间发生碰撞。Comprehending the requirement on packing list of equipment. Bumping between goods should be avoided in the process of discharging.2.2 起吊作业中注意事项 cautions in hanging process吊绳应挂在标有起吊标记的地方

11、。Sling should be hung at where mark shows.利用铲车及其它工具作业时应严格按照各有关规定进行装卸作业。The using of forklift and other tools should strictly refer to related regulations.2.3 现场的存放和保管 on site storage and deposit2.3.1 一般要求 General requirement不论室内、室外存放或包装形式如何，所有的货物都应放在木枕上，避免货物与地面直接接触。货物底部离地面的高度不应小于150mm。室外存放，如果使用棚布覆盖，

12、雨后应及时处置，以防积水。为防止开式齿轮、轴、机加表面发生锈蚀，根据要求在相关的部位涂防锈油脂。No matter which kind of packing, indoor, outdoor, or other packing patterns, all the goods should be laid on wood crosstie for fear of the direct contaction of goods and ground. The distance between the bottom of goods and ground level should be no les

13、s than 150mm. If stored outdoor and covered by canvas, it should be treated in time for fear of the accumulation of rains. To prevent open gear, shaft, and machining surface from rusting, the related surface should be painted by grease as per requirement.下列货物避免太阳光照射：the following goods should be pre

14、vented from sunshine:橡胶带、滚筒胶面、缓冲托辊、各种胶圈、各种电缆、各种清扫器、导料槽橡胶板及各种橡胶制品。Rubber belt, rubber coating of pulley, impact idler, each kind of rubber ring, cable, sweeper, trough plate and other rubber products.2.3.2 仓库存放和保管 warehouse deposit and storage仓库内若需要把货物堆积起来，原则上堆积的层数不得超过二层。If the goods are stored in th

15、e warehouse, the pile should be no more than two layers.重量大于3吨的包装箱和物体不得堆积存放。The packing box and goods more than 3 tons should not be stored in pile.货物的安放，标签的一面面向通道，便于查找。The tag of goods should face the alleyway when in store for easy finding.电气设备均应存放在库房内。The electrical equipment should stored in the warehouse.2.3.3 各类货物的存放地点 the storage place for each kind of goods 如下货物应放在库房内：the following goods should be stored in the warehouse: 所有电气设备、胶带机的各种保护装置。各种仪表、开关、螺栓、螺母等紧固件。 各种胶带机托辊、滚筒、清扫器、橡胶件、管件、胶带、电动机、电缆、减速机等。All the